. 2. That was a great suggestion to junction all the ball valve drops at the after cooler manifold and add an auto drain.. Parts have been order to install auto drains. These link to the most popular products in that category, and may not necessarily fit your compressor. I have the same problem with the same compressor. By putting in a inline check valve around the cooler it trap the compressed air at the cooler, making the line all most the same length as the factory one from the head to the tank. Your experience may vary. It was still hooked up on the test bench & they showed me that it would run, but no load was put on it. When I pull the string or crank it fills the muffler up with gas. Id have full air flow to the point of use, and then add regulator there. Air Compressor Troubleshooting Guide. I would think that a 3 HP compressor may be border line portable. That being the case, move it so that the plug from the compressor reaches a wall plug as close to the power panel as possible, preferably a plug with no other appliances using power from that same line. Turned off the pressure control switch. Print. Hi, I have a 3HP 20A 135 PSI air compressor. Downloaded or not, I dont see any video, Shamma. Thanks. Perhaps add a new regulator after the original one? What parts do I need for this modification and is it advantageous to use a 3/8 pressure regulator. 64 pages. I checked capacitance on the 2 caps and they both read withing +-5% of what they should which is in range. That will need fixing first and then, if it persists, why you have smoke being generated at all? Also, is it only leaking when the compressor is running, or also when its stopped? If so, what make and model of compressor please? Drain oil, refill with oil of proper viscosity. It appears to say F J10 078, The pump is a 2 stage inline pump (not a V). This seam to work better than I thought it would work. I need to know the positions these need to be in. Ask a question. In regards to more testing, this afternoon I tired various combinations of running the motor with air, without air, with the high pressure line connected/unconnected, as well as low pressure line connected/unconnected. I know this isnt much information, but I thought id try. I have a Snap-on compressor model# BRA8WH serial# BA22959. It will only run about 15-20 min before shutting off due to overheating. I hope another visitor can comment. my motor starts fine but its not compressing at all. Yes, youve got a slurry of water / oil and gunk in the tank. Check for worn worn crankshaft, keyway or pulley bore, resulting from running with loose pulleys. You are referring to an air compressor motor, yes? I got it non working for a deal but have never gotten it to work. Pipe air intake to less humid air source. Turned it back off. So then I had to fill in the upper and lower part of the frame support that the cooler did not cover I used some old fish tank light top filler cover cut to fit. First come links leading to pages about general compressor problems by category. Check for possible damage to bearings, replenish oil. 33 Legion St Maywood, IL 60153 1 (773) 523-8200 Air Compressors Condor Technologies Products Vacuum Pumps AirEnd Parts & Accessories Lubricant, Oil, Coolant Rebuilt Air Compressors Surplus Parts Air Compressor Filters I did set it to 32 psi ( as recommended. 1. Older compressors are a witch! It doesnt show in the photo that I can see. Please leave a comment on the appropriate page or for the appropriate comment to help others and to pay it forward. As it builds pressure in the tanks it slows the motor from turning and will either stop the motor or make the belt slip. On closer inspection the oil in that motor was really dirty so I drained it out. I wouldnt if this were me. I think I see that youve got a bleed valve at the bottom of each cooling manifold vertical run? Thank you very much for your help and suggestions for setting up my air lines and regulators. As soon as I close the valves and start to build pressure it slows again. What I did since then is. Whats here on air compressor problems and fixes? fortunately I have been able to use the compressor without the long arm from the flywheel connected to the plunger at the top, since moving the plunger rod up or down had no effect at all. 4. Turned on the pressure control switch. I swapped each wire one at a time so its like for like. { Being so far away from the house and awkward to get to a closer plug socket do I have any other option on testing my theory? Always use ORIGINAL PART as replacement spare parts to ensure long life . I have not had time to do good work out any jobs yet. Choose one of the products to go directly to the manual for this product. When performance issues arise with an air compressor, the problem can often be traced to heating issues. 33 gal Craftsman compressor keeps tripping the breaker? They said nothing was wrong with the motor. ABAC is a highly efficient air compressor showing superior quality features. And, again, I wouldnt put a regulator there it were me. With luck, a kind Abac owner will have experienced the issue with their compressor that you are having with your Abac, and add some information for you. i accidentally locked my brand new oilless air compressor regulator knob how can i unlock? I replaced the check valve with a new one. Sure Steven. Many thanks. ABAC ABC5-2380V 5 HP 208-230 Volt Three Phase Two Stage Cast Iron 80 Gallon Compressor . Well, since its a Clarke, can they not help you find service? Maxair has been offering an unmatchable quality of service for decades, both repairing and maintaining air compressors from ABAC and other brands alike. im awear my kobalt compressor model 0300841 is out dated what can i do to replace, repair,modifie the regulator. "@context": "http://schema.org", Turned on the pressure control switch. 3. The motor started and stopped with no problem. It has a pressure release valve in each head where some higher end pumps would have unloaders (I believe). What Im understanding from your excellent description is that there either must be an air block that is preventing the air from the pump compression stroke from entering the tank when the tank pressure reaches a certain point. Hi Robassomero, Torino Thank you! In the meantime, please. Little update. ABAC ABC7-2180V 7.5 HP 208-230 Volt Single Phase Two Stage Cast Iron 80 Gallon Air Compressor ABAC Air Compressors cast iron air compressors feature low RPM, heavy duty cast iron pumps. Model is PXCML224VW.Thank you in advance! Start by loosening them and see if the top will lift. Im always pleased to see that someone works out how the compressor works completely, and when modifying, takes that operation into consideration. When I run my craftsman 60 gallon compressor smoke starts coming out of the intake port once it warms up. I can easily turn the compressor pulley easily with my hand. ABAC Genesis Air Compressors Here are the brilliant GENESIS ABAC compressors. What are you looking for when it comes to maintain and repair your air compressor? Make and model of compressor? Would like to add a filter too. If I run it with the tanks open the motor continues to run fine. i cannot rotate the red ring separately nor can i push down, the only thing i can do is rotate the whole thing and if i did fully it detaches. I acquired an ABAC B2800 compressor for free a few years ago and after changing crank bearings has been running well. While increasing the size of the regulator to full size may provide marginal flow improvements, if the compressor is designed to output 5 cfm at 90 psi, thats what it will put out, not more than that. So it should dump in the same time frame as it did. Every detail at your fingertips! I also removed the valve assembly and dissassembled and rebuilt that. Did that solve it? If you are OK with removing the manifold cover, maybe leaving it off, and plumbing in a standard, off the shelf, $15 general purpose regulator that you can acquire from almost every shop that sells compressors as a replacement, your options seem limited. How to change the oil on an ABAC (series PRO) lubricated direct driven air compressor.The compressor is filled with original oil. The GENESIS compressor is ideal for OEMs and the medium size industrial and assembly aplications. Always remember to check your owners manual to ensure that the correct parts are purchased. As the volume decreases the pressure increases. The better your problem and question is described, the easier it is for other Abac A29B 90 CM3 owners to provide you with a good answer. And it will work with the M style industrial too.I all so use this V style coupler for the spare tank hookup when needed. 8 Pages. Motor turned on no problem. I recently acquired an abac whispair 50/24 the starter and capacitor are missingthe windings ohms are 5ohms and 20 ohms.I want to know what is the size of the start capacitor AND is the start relay a current type or potential type. So far I am happy on this part.I put in a inline 1/2inch check valve. Thank you. It sits recessed in the wheel housing. If the specific manual you are looking for is not present do not hesitate to contact us. I think it was a mistake to stretch the spring that pushes down on the brass valve disc out a little bit, since it was almost completely flat. Model# 516-051 what can I do to fix it. Have a look at this page: http://fix-my-compressor.com/when-an-air-compressor-runs-and-runs/. Ive soaped every fitting, tightened those which were leaking. Limit air usage to compressor capacity by using fewer or smaller tools. If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. Heres where you can find the answer or post your own question about that brand if no answer if desired! If that end of the air hose happens to be an air tool or valves or some such, thats where the crud will go. This site is another. can I plug the air line that goes to the pressure switch? Please update the thread with more information. Adding a larger regulator shouldnt be an issue. Ive added a photo of the Coleman Powermate CL0504013 for folks to see what were talking about. Now it wont. Hi i spray wd40 on my air crompresser now it doesnt work any advice. Guide, Using an Air Compressor to Clean Your Computer [GUIDE], Air Coming Out the Intake Filter on Air Compressor? ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. I replaced the check valve, unloader valve, and the air compressor switch with new parts. The motor is a 208-230 volt 22 amp and the part number is marked as 7-186372-01. The gun keeps leaking. Hi David. I have replaced the check valve and unloader valve, Belt is properly tensioned. Took motor off & took to a rebuild shop to have it checked. Then the upper one, coupler is the Milton V style industrial (these are the second highest flow of the Industrial) by Milton. Ive got a Sears Craftsman model # 919-176330. Well howdy, Pontiac976. }. If all these are OK, then I would be concerned about the motor itself being the issue and you may need to get a load test done on it. Learn everything about your product thanks to the technical manual. Please check out the two I added. Remove the compressor cylinder head and inspect for foreign matter on top of the piston, clean, add a new. Turned it on the other day and left it to build pressure but on my return there was little pressure and the motor had gone out on thermal. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. as currently i only can rotate till the knob is detached however before accidentally locking it the black knob was rotating separately from the red ring but now it doesnt move, the whole thing just detaches when i rotate. I then removed the unloader tube and again the motor was able to turn on. Bit hard to answer that Bill without knowing if we are talking about one of their piston type or rotary screw type compressors, the latter being a bit more complex, yes? So continuity was checked through each wire & terminal, through the disconnect switch terminals & the pressure switch. The first thing Im puzzled about is why an after-cooler? Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. Please see the page on this site about air compressor motor capacitors and how to test them. Over an 8-hour period the tank completely depressurizes. Thank you. You can do it yourself, of course. Only running as it will put no air in tank it all blows out underneath tank somewhere, Hi thereIm after some advice on how to connect copper piping to my tank. DO NOT POSITION WEIGHTS/OBJECTS ON THE COMPRESSOR (VASES OF FLOWERS, ETC.) And yes, often that fitting will have a port on the side of it to allow a line to plumb over to the pressure switch unloader valve. Remove the compressor cylinder head and inspect for foreign matter on top of the piston. When performance issues arise with an air compressor, the problem can often be traced to heating issues. Remove the belt. I took the copper tube off going to the air tank and it runs great. Then let the vertical aftercooler do its job.2) If its okay to used a water trap/air regulator at the compressor tank, will I damage the water trap/air regulator from the compressed air heat?3) air compressor system is being used for spray painting. course online . I would let the compressor pump the tank up to cut out pressure, crack the tank drain enough to allow a little flow, and let that new air drive the puddle on the bottom of the tank out the drain. Tighten the bolts on the air compressor. Granted, cool, dry compressed air is better for downstream applications, but after-coolers are themselves expensive, and use expensive energy typically. I reinstalled the main air filler tube and removed the smaller unloader valve tube. We have a highly qualified and experienced team of in-house engineers that provide quick, quality solutions at your doorstep. Thank you. On start up it runs for a few seconds and trips the thermal overload. Check for bent crankshaft. The 2 Hydraulic hoses are 1/2 inch, one from the outside of the water trap to the tank ( I had to change out the stock 3/8 check valve to upgrade to 1/2 inch & plug the1/8 hole) this hose is 3 Ft long 1/2 Nptm, the one from the lower cooler fitting to the inside of the water trap hose is a 6 Ft long 1/2 Nptm with a maximum working pressure of 3500 PSI.I tapped into the tank pressured side of the regulator so it would be a little better and the bottom fitting is 3/8 overall the 1/4 fitting that come out. If not, youll need to look closely to find where the air is escaping from. Amazing. The Abac compressors website offers a portal to a broad range of parts supply and compressor service information. 4. In these troubleshooting 'basics' series I explain the most common problems and their solutions. Made jumpers & bypassed pressure switch. Make, model, air pressure in tank when it stops, does it start OK at the same pressure, when it stops is the tank pressure always the same when it shuts down? Choose Options Compare. In other words, the back-pressure exceeds the ability of the motor to overcome the problem, and the motor struggles, or, the motor itself is failing and hasnt the ability to develop enough force to overcome load. : )[ Support Seeker ]Patrons and Other Support: http://wp.me/P6ivyU-1wTBuy Anything on Amazon and support Seeker when you use this link: https://amzn.to/2PeHRfq[ Shop ]Seeker Junk Store: http://www.svseeker.com/wp/sv-seeker-2/shop/Junk Store on Amazon http://www.amazon.com/shop/svseeker [ More ]Volunteer https://goo.gl/Lo1p6yAbout Us: http://www.svseeker.com/wp/sv-seeker-2/about-us/FaceBook Page: https://www.facebook.com/SailingVesselSeeker/FaceBook Group https://www.facebook.com/groups/svseeker/Blog: http://www.svseeker.com/wp/blog/ There is a check valve in the top of the tank in between the pump and the motor. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. 2. I think its time to return the compressor for a new one, return the regulator for a replacement (which they likely wont do as it was part of the compressor) or since these regulators sell for under $20 new, at a decent hardware or big box store that sells tools you might need to acquire a new one. We have replaced the guns completely and adjusted the needle settings. At this point noticed the motor was straining and turned off the pressure control switch. But, likely its power related, and that means checking the motor capacitors first. the flapper valve of my compressor is broken so i change the whole compressor to repair the broken compressor, and by just over night when i check the new installed compressor it turned out that the BRAND NEW installed compressor encountered same problem. Stay oil-free. Will try to have it back online asap. As an Amazon affiliate, we earn from qualifying purchases. at about 20lbs the motor over heats. I know this likely is not nearly enough information, but all I have is some motor and pump information. 120 pages. Ran well until now? Terence, is it taking much longer to fill up to the cut out pressure than normal? This is as far as I have gotten as I cant seem to find anybody in the UK the will service it. Abac A29B 90 CM3 . Took the belt off and both engine and motor turn easily by hand. Ill see if I can find a wiring diagram to see if they were right from day one. SPINN Rotary screw compressors. A higher downstream flow isnt an issue except that it will drain the tank faster and cause more rapid cycling of the compressor motor and pump. It seem to develop resistance to spinning while it builds pressure. I have tried everything I can think of. If so, I cannot understand why there would be need for a check valve up near the pump head. , Jonny, in your post you refer to one of motors was red hot. Please refer to photos. ABAC is a leading compressed air solutions company, providing the best compressors to fulfil even the most demanding needs. Turned it off. Filter by Sort by I have an old Emglo electric wheelbarrow type compressor. To continue visiting our website, please choose one of the following supported browsers. Quote:The first thing Im puzzled about is why an after-cooler? Receiver does not hold pressure when compressor shuts off. Air leaking from inter stage safety relief valve when compressor is pumping. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. Please provide more information along with a photo or two of the compressor so we can try and help. The tank is just an air holding device. At around 50 psi I turned it off as it was sounding rough. Double check the cap wiring. Anyway that's the. The better your problem and question is described, the easier it is for other Abac Monte Carlo L20 owners to provide you with a good answer. (Post was moved to this location.). I know of no air intake on a normal compressor motor, though they often have grills to allow air to circulate. i have a very old compressor its a curtis model 40 and it has a setup wherein weights on the pump flywheel move out by centrifugal force and they open or close, I think what is basically an unloader valve at the top of the pump valve head, that is how it is supposed to work. Bought it new about 7 years ago. I am guessing not since it will run great at the beginning.3) Any thoughts?Thanks for you help!!-Mike. I have a Ingersoll-rand model T30. Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Safety relief valve not functioning properly. NEVER USE A COMPRESSOR WHICH IS DEFECTIVE If the compressor appears to be operating unusually, making strange noises, or otherwise appears defective, stop it immediately and arrange for repairs by an authorised service centre. Further, the output of the compressor is limited by the fact that the motor is 115 V. Going to a larger regulator will do little to improve the flow. When the tank had no air, I started the compressor. If thats all good, then youve a couple more things to check, all covered on the pages on this site already. Now it wont build pressure and air is flowing a lot as compared to before from the large port on the side of the cylinder head. Improve ventilation or relocate compressor. As to the bogging down, Id check the capacitor if it were me. Pipe air intake to less humid air source. it runs and is pushing in the feed line but the pressure will not go past 70psi. My goal is to share knowledge about industrial air compressors and compressed air systems: to make compressed air understandable for everyone! Im carving egg shells not stone! Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. The most popular are: Abac A29B 90 CM3 Sometimes it cruds up and prevents air from getting into the tank. I have an gasoline hitachi air compressor double tanks.. Nick in belt groove of pulley or flywheel. Thanks for the photos, Dave. And if you have a tip for another compressor user? Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. Realign motor pulley with compressor flywheel. The other appears to be just a sound file. It has a hard time building pressure. Motor is fine, but slows down as tank pressure builds. Have tried getting pliers, needle nose vice grips, screw driver, even drilled hole through hub cap to solid axle trying to weaken the integrity of it. Loose pulley, flywheel, belt, belt guard, cooler, clamps or accessories. If so, do you drain the tank to get rid of condensed water? If it is on this model of Porter Cable compressor, that suggests that the motor is running, and since this is a direct drive system on this compressor, I think, then the pump should be cycling. Now not that it much over but overtime that add up air saving and less wear tear on the pump in years forward. Then search via the search box and the model to find your manual. Compressor runs for a while then abruptly stops. Could you also add a photo of your Sealey compressor? How you plumb it, or plug ports into it, is entirely up to what you need to add to the tank. At certain moments in the system cycle, the air becomes hot as a result of the processes involved, though it swiftly cools before it reaches the endpoint. Shamma, only one of the uploads has a video. All of the steps taken are necessary to fine tune where the problem on the compressor is located. I noticed the belt was starting to crack so replaced it and adjusted the tension so that is has about 1/2 of deflection at the midpoint. Hi, I have a twin 4hp motor compressor 47cfmIts not been used that much but the other day one of the motors was red hot and the rubber air intake was melting. I made up a frame and bottom support toke three shroud screws out got longer one to hold the upper frame and the lower support helps take some of the weight off. Thanks. Hi Curtis. I have 1.7 hp,33gal it will fill up one time and will not start for 3hours . Any ideas? up dated:So the cooler I used was B&M super cooler #70266, the Dimension 11x8x1.5aluminum construction. Please try that and let us know. They are not the same for every compressor however, and since you dont tell us the make or model, no way can we check. Cant find any drawings on the net to help. Share. This website requires Javascript for some parts to function propertly. Turn on power, check fuse, breaker, or motor overload. Its my experience that the pump doesnt care about the size of the outflow tube from the pump head to the tank. 9. I have new motor and air compressor. Rather than that, use an inexpensive blow gun to vent air from the lines until the air flows clear. ABAC complete offering of piston compressors, oil-injected screw compressors, tools, accessories and more! Ill give that idea a try. I drained the air, did the same test and realized it was bogging at closer to 40 psi. When open the air locker water will come with air in borewell compressor why. We recommend a full change . Granted, cool, dry compressed air is better for downstream applications, but after-coolers are themselves expensive, and use expensive energy typically. Century AC Motor AO Smith with a R56Y frame. FORMULA Rotary screw compressors. Not 100% sure how to go about fitting the pressure switch and unload valve as the other 2 holes are set as a T type fitting. The knob has become detached from the gear or spline inside the regulator. Then, in time, once that all was voided, most of the oil and crud would be gone and I would shut the tank drain again. Pump stops for second, motor stops turning more info please? My 60 gallon compressor sounds like it misfires as pressure gets to 80 or 90 psi and above. Hello Robert. because I wanted to see what I was working with first.She runs great until around 45 psi then it bogs down. I have a NorthStar (25653) 20gal compressor and want to use it with a pressure blaster. When you thread the regulator knob all the way off, can you remove the red ring? Now my next thought is the power. Question Title: ABAC compressor fault; Asked by: Guest; Asked On: 16-08-2015 01:33; Hi I am desperately looking for help. In which case I dont understand what theyre for, and also how pressure from the cylinders is released when the motor stops? Their website allows the visitor to choose one of seven languages, suggesting that Abac compressor operates globally. Yes, heat will build up, but thats a pretty big tank, and I doubt it would build up enough heat from the air to damage a filter. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. Thanks for that. Parameters before startStrainer Inlet cleanOil level OKOil = BRAND new as FACTORY OIL, Parameters I check during I runningHP-with in the specsLP with in the specsOil level- OK. Not knowing the make or model of air compressor makes the possibility of anyone helping with the problem impossible. Move the compressor if at all possible and let us know as a comment what happened if you would. Quote:I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? ABAC Tech patented technology provides a smooth start-up and low motor loads, delivering powerful and uninterrupted compressed air. Sealey Air Compressor Troubleshooting - YouTube 0:00 / 15:11 Sealey Air Compressor Troubleshooting Sealey Tools 9.79K subscribers Subscribe 627 Share 123K views 5 years ago #AirCompressor. English. Level compressor so that all feet touch the floor before tightening down.
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